4. How G and M Codes are Implemented?
Any manufacturing process starts with a preparation of a digital 3D model – prototype. It serves the purpose of representing a future component. It is created by an engineer or a designer, or both, using computer-aided design software. In case you are already curious what are the concrete examples to download and give a try, here is the list:
- FreeCAD – an open-source, free-to-use tool for designing objects of any complexity in real-time.
- TinkerCAD – an intuitive, user-friendly tool for beginners that allows the building of simple objects.
- AutoCAD – is one of the first such software to be ever released. It aims at experts and is ideal for 2D objects or extremely intricate 3D objects.
- Fusion 360° – a cloud-based CAD software that enables teams of developers to collaborate on design projects.
While only several CAD digital tools are listed, be sure that there are many more similar options on the market. Some of them allow creating only simple designs. But others may even have a library of different materials to attribute to a part. Or have the capacity to construct an object with real dimensions, which is incredibly useful. There are software solutions that even have a CAM feature integrated.
Referring to computer-aided manufacturing (CAM) software, it is another absolutely necessary digital tool. It is completely G and M code-based and allows automation of the porting process. Or, in other words, it allows converting a CAD object to a CAM file, that a CNC unit can potentially read and execute.
CAM software scans your 3D model and ports it to a small-sized document that contains an approximate sequence of instructions that a given CNC unit should perform to cut a 3D, solid component from a workpiece. But it is a really complicated process indeed. And you almost never get the desired result that would require no manual coding and error fixing. And here are the reasons why:
- Consideration of an equipment unit. The primary problem is that you do not have much of a choice for which machine a program is written. It means that you, for instance, may have an advanced 6-axis CNC router fully capable of performing entire machining independently. But the CAM software generates the program intended for a manufacturing line comprising 2-3 equipment units with 3-axis each. Or vice versa.
The CAM software cannot produce a program intended for a particular CNC machine. So, you naturally need to revise the program. Split it, or combine distinct sets of G and M-coded instructions so your units can perform it.
- Considerations of a material. In another example, you receive a wrong program that does not perform well because it is intended for stainless steel as an option. But you intend to cut wood. And basically, the chosen feed rate and other metrics, tools, and actions do not suit your purposes.
This way, you will also need to adjust the program manually so it better reflects your choice of material.
- Technical errors. Every software and any machine cannot perform error-free, and CAM digital tools are no exception. A program may unpredictably recognize some elements of your model incorrectly. It may result in generating contradictory instructions that would not enable complete machining. Any other machine processing errors may occur as well.
- The incorrectness of a 3D model. Finally, it may be just that you modeled a component in a way it cannot be correctly scanned. For example, indicated dimensions are wrong, or elements are placed in a way it cannot be machined in real life. Even if your CAM software somehow processed the model, you still will have much work fixing the G and M code yourself.
In case you are not scared of the mentioned challenges of using CAM software, here are some popular tools to employ:
- OpenBuilds CAM – a web-based and completely free program that supports most CAD software’s file types and a wide array of CNC equipment units.
- Inkscape Laser Plug-In – an effective tool intended specifically for laser CNC machines.
- Estlcam – another specialized software that offers superior coding precision for milling programs.
- FreeMill – a great CAM software intended for both beginners and experts that require G and M-code exporting with post-processing options included.
So, there are applications that do facilitate G and M coding. But, you still need at least basic knowledge of these programming languages to ensure the correctness of the automatically generated instructions.